Clopay Industrial Series overhead doors provide a combination of performance and reliability for a range of industrial applications. For increased energy efficiency, polystyrene insulated insulation with a vinyl or steel backer, is available. These commercial doors offer an assortment of flush, ribbed or raised panel designs in a variety of colors, textures, windows and steel gauges. Ideal applications include warehouses, loading docks and industrial and agricultural facilities.
Models
| Model | Section Thickness | Panel Design | Ext. Steel Gauge | Backer | R-value* | Max Width** | Max Height |
| 520 | 2" | Minor & Deep Ribs | 20 Gauge | N/A | N/A | 26'2" | 20'0" |
| 520S | 2" | Minor & Deep Ribs | 20 Gauge | Pre-painted 30 gauge steel back cover | 6.6 | 26'2" | 20'0" |
| 522 | 2" | Flush | 20 Gauge | N/A | N/A | 24'2" | 24'0" |
| 522S | 2" | Flush | 20 Gauge | Pre-painted 30 gauge steel back cover | 6.6** | 24'2" | 24'0" |
| 524 | 2" | Minor & Deep Ribs | 24 Gauge | N/A | N/A | 24'2" | 20'0" |
| 524V | 2" | Minor & Deep Ribs | 24 Gauge | Polyethylene vinyl back cover | 6.6 | 26'2" | 20'0" |
| 524S | 2" | Minor & Deep Ribs | 24 Gauge | Pre-painted 30 gauge steel back cover | 6.6 | 24'2" | 20'0" |
| 525 | 2" | Minor & Deep Ribs | 25 Gauge | N/A | N/A | 20'2" | 16'0" |
| 525V | 2" | Minor & Deep Ribs | 25 Gauge | Polyethylene vinyl back cover | 6.6 | 20'2" | 16'0" |
| 525S | 2" | Minor & Deep Ribs | 25 Gauge | Pre-painted 30 gauge steel back cover | 6.6 | 20'2" | 16'0" |
| 664 | 2 1/8" | Raised Panel Steel | 24 Gauge | N/A | N/A | 20'2" | 16'0" |
| 664V | 2 1/8" | Raised Panel Steel | 24 Gauge | Polyethylene vinyl back cover | 6.3 | 20'2" | 16'0" |
Options
Insulated and Non-insulated doors come with a variety of options to address your building requirements. Options below are not available on all models. See model specific literature or consult a Clopay commercial dealer for option availability.
Design Options
- Windows
- 24″x6″
- 24″x12″
- Full View (pre-painted white or brown or clear anodized)
Color Options
Standard White
Almond
Desert Tan*
Sandtone*
Chocolate Brown
Commercial Tan
Gray
Trinar® White*
** Available on select models.
Performance Options
- High Cycle Springs (25K, 50K and 100K available)
- 3″ heavy duty track (where not standard)
- Outside keyed Security Lock
- Double End Stiles
- Design pressure rated (WindCode)
- Impact Rated
- Photo eyes, sensing edges and Operators
- Extended 8-Year Hardware Warranty
- Header (top) and Jamb Seals
- High Performance Hardware Upgrade
Custom Options
- Mullions
Construction
Model 520/524/525
| Panel Design: | 2″ thick roll formed ribbed steel | |
| Steel Gauge: | 20 ga (.034″ min) – Model 520, 24 ga (.022″ min) – Model 524and 25 ga (.019 min) – Model 525 ribbed steel sections | |
| Joint Design: | Tongue and groove | |
| Thickness/Insulation: | No insulation | |
| Hardware: | 14 gauge hinges, commerical 10-ball steel rollers, 10,000 cycle torsion springs | |
| Colors: | Pre-painted white or brown (520/525) Pre-painted white, brown, tan or gray (524) | |
| Limited Warranty: | 10-year finish against rust / one-year material & workmanship |
Model 520S
| Panel Design: | 2″ thick roll formed stucco embossed ribbed steel |
| Steel Gauge: | 20 gauge (.034″ min) for maximum dent resistance |
| Joint Design: | Tongue and groove |
| Thickness /Insulation | 1-3/8″ thick polystyrene insulation with pre-painted 30 gauge steel backcover |
| Thermal Conductivity | R-Value 6.6* |
| Paint System: | 3-stage paint process delivers maintenance free finish that resists rust perforation |
| Colors | Pre-painted white or brown |
| Limited Warranty: | 10-year paint / one-year material & workmanship |
Model 522/522S
| Panel Design: | 2″ thick roll formed stucco embossed flush steel |
| Steel Gauge: | 20 gauge (.034″ min) for maximum dent resistance |
| Joint Design: | Tongue and groove |
| Thickness /Insulation | 1-3/8″ thick polystyrene insulation with pre-painted 30 gauge steel backcover |
| Thermal Conductivity | R-Value 6.6* |
| Paint System: | 3-stage paint process delivers maintenance free finish that resists rust perforation |
| Colors | Pre-painted white or brown |
| Limited Warranty: | 10-year paint / one-year material & workmanship |
| Panel Design: | 2″ thick roll formed stucco embossed steel |
| Steel Gauge: | 24 gauge (.022″ min) ribbed steel sections |
| Joint Design: | Tongue and groove |
| Thickness /Insulation | 1-3/8″ thick polystyrene insulation with polyethylene vinyl backcover (524V) 1-3/8″ thick polystyrene insulation with pre-painted 30 gauge steel backcover (524S) |
| Thermal Conductivity | R-Value 6.6* |
| Paint System: | 3-stage paint process delivers maintenance free finish that resists rust perforation |
| Colors | Pre-painted white, brown, tan or gray |
| Limited Warranty: | 10-year paint /one-year material & workmanship |
Model 525V/525S
| Panel Design: | 2″ thick roll formed smooth steel with combination of deep minor ribs |
| Steel Gauge: | 25 gauge (.019″ min) |
| Joint Design: | Tongue and groove |
| Thickness /Insulation | 1-3/8″ thick polystyrene insulation with polyethylene vinyl backcover (525V) 1-3/8″ thick polystyrene insulation with pre-painted 30 gauge steel backcover (525S) |
| Thermal Conductivity: | R-Value 6.6* |
| Paint System: | 3-stage paint process delivers maintenance free finish that resists rust perforation |
| Colors: | Pre-painted white or brown |
| Limited Warranty: | 10-year paint / one-year material & workmanship |
Model 664
| Panel Design: | 1 7/8″ thick roll formed steel | |
| Steel Gauge: | 24 gauge (.22″ min) raised panel door | |
| Joint Design: | Tongue and groove | |
| Thickness & Insulation | No insulation | |
| Hardware: | 14 gauge hinges, commerical 10-ball steel rollers, 10,000 cycle torsion springs | |
| Colors: | Pre-painted snowmist white, chocolate, brown, almond, sandstone, or desert tan. | |
| Limited Warranty: | 10-year finish against rust through / one-year material & workmanship |
Model 664V
| Panel Design: | 1-7/8″ thick woodgrain embossed raised panel steel |
| Steel Gauge: | 24 gauge (.022″ min) ribbed steel sections |
| Joint Design: | Tongue-and-groove |
| Thickness /Insulation | 1-3/8″ thick polystyrene insulation with polyethylene vinyl backcover |
| Thermal Conductivity | R-Value 6.3* |
| Paint System | 3-stage paint process delivers maintenance free finish that resists rust perforation |
| Colors | Pre-painted white, brown, tan or gray; Trinar white or beige |
| Limited Warranty: | 10-year paint / one-year material & workmanship |
Specs/Drawings
Model
BIM
Shop Drawing
Specs
Installation Manual
Warranty
Track and Jack Drawings
Track/Jamb
Drawing
DXF
Brochures
Brochure Extreme Series
The Clopay® Extreme™ Series High Performance Sectional Door System boosts productivity and delivers on style.
Brochure Extreme Series Fire Station Solution
Designed with fire stations in mind, Extreme™ Series Sectional Doors are performance-forward, opening 3X faster than standard doors.
Springs and Hardware
Commercial Hardware
Commercial doors are designed with hardware to meet demanding applications of commercial building usage. All commercial doors are provided with the following hardware as standard. For additional upgraded hardware see “Options” tab.
- 14 gauge hinges
- Commercial 10 ball steel rollers with options for nylon tire rollers
- 10,000 cycle torsion springs
- Steel step plate and lift handle for easy operation
- Inside slide lock for increase security
- 19 gauge steel hinge support plates
- 18-gauge single end stiles; 16-gauge double end stiles
- Galvanized aircraft cables with 7:1 safety factory
- 2” or 3” track in a variety of configurations to meet building design requirements
Commercial Track Applications
In commercial settings, space utilization and space constraints are important factors in choosing the correct hardware configuration for your application. Clopay track offerings and options enable you to make the most efficient use of available space. Options include standard lift, low head room front or rear mount, follow the roof pitch, full vertical or combination of these options. Learn more About Commercial Track Applications.
Commercial Torsion Springs
Designed to counterbalance even the largest doors, commercial torsion spring assemblies can be designed for Industry standard 10,000 cycles or can be upgraded to 25,000, 50,000 or 100,000 expected life cycles.
Double-End Stiles
Helps improve hinge longevity.
Lift Cable with Thimble
Thimble helps reduce wear and extend cable life.
Rollers
Long stem tandem rollers provide longer roller life and quiet door operation.
Cable Snubber
Maintains tension on lift cable to prevent it from coming off of the drum.
Pusher Spring
Helps prevent cable slack. Provided with standard lift track.
WindCode® reinforcement available up to W8 design pressure (DP) 52 PSF, depending on door configuration. Doors tested 50% greater than DP.
50,000 cycle spring standard Option available for maximum cycles on a single shaft line Springs are shot peened to improve resistance to fatigue.
